One of the prime objectives of having a maintenance strategy in place is to improve the profitability of a plant or facility, ensure equipment reliability, and preserve the assets. You can achieve these goals by planning, scheduling and implementing a preventive and predictive maintenance program. Companies cannot survive a competitive environment without proper servicing and care of organizational assets.
Satisfactory operational condition of your equipment will directly or indirectly have a positive impact on your overall business processes. Scheduling regular on-site equipment inspection and observation activities will help you detect and resolve technical problems before they even occur.
Preventive maintenance becomes inevitable when the quality and quantity of your products get affected due to unexpected shutdowns. The cost of unplanned repair and replacement can increase production costs. Therefore, it is important to pay due attention to equipment maintenance. Here are some of the key steps to have a reliable preventive maintenance program:
1. Develop a preventive maintenance plan
An effective preventive maintenance plan should contain all the important information necessary to prevent equipment failures and improve production processes. For example, lubrication processes, manufactured parts, a record of previous maintenance activities, etc. It is advisable to create a realistic plan which outlines the need for maintenance and the overall strategy. Your strategy should ensure three important requirements: efficiency, applicability, and profitability.
2. Update your plan regularly
New technologies keep changing the way we manufacture products or how we take care of industrial equipment. Therefore, it is important to follow the latest trends and maintenance tools: oil filtration systems, lubricants, oil handling, and storage equipment. Modern maintenance techniques make it possible for operators to carry out complex tasks without causing production interruptions.
3. Train your employees
It is impossible to implement a lubrication or maintenance plan unless you have trained employees who understand how to maintain critical equipment. It is also important to ensure that your employees are using the equipment in accordance with the recommended practices. Experienced machine operators and maintenance personnel will help you identify problems on time. A timely repair can save you money in the long run.
Use high-quality lubricants
Lubricants play a key role when it comes to preventive maintenance. In order to improve equipment service life and performance, use high-quality and thoroughly cleaned lubricants. If you are not sure what type of oil filtration or storage tool would be ideal for your application, talk to a reliable maintenance company.
Micro Lube is a leading maintenance company in Canada where we provide a broad range of lubrication and maintenance products. Visit our website for more information!